Raw Materials IQC
100% incoming electrical and parametric inspection of electrolytic capacitors, IC controllers, MOSFETs, magnetic cores, and bare PCBs.
Transparency and verified credibility are the foundation of OEM/ODM partnerships. Our corporate identity, production facility, and export compliance have been authenticated on-site by international certification authorities.
Certified by independent testing authority SGS Group. Dedicated power supply assembly lines, verified SMT placement speed, and robust supply chain coordination with 31 audited upstream partners.
Official Business License Registration Authenticated
From component level inspection to crated export shipments, each power unit moves through nine rigid quality-controlled stages to ensure zero-defect delivery.
100% incoming electrical and parametric inspection of electrolytic capacitors, IC controllers, MOSFETs, magnetic cores, and bare PCBs.
Automated high-speed pick-and-place lines mount SMD components onto circuit boards followed by multi-zone nitrogen reflow ovens.
Robotic axial/radial automatic inserting combined with skilled manual placement for power transformers, heatsinks, and inductors.
Dual-wave lead-free soldering followed by selective hand-soldering and optical solder-joint inspection for mechanical stability.
Precision potentiometer adjustment and feedback trimming to achieve tight output tolerance within ±1% across specified loads.
Enclosure mounting, internal thermal pad positioning, insulation barrier installation, and terminal block torque locking.
Elevated temperature aging chambers run every unit at full rated current for 2 to 4 hours to eliminate early component failure.
Automated test systems log key parameters: insulation hi-pot withstand, ripple & noise, dynamic load response, and safety cut-offs.
Laser/thermal serial barcode labelling, moisture-proof bagging, impact cushioning, and heavy-duty 5-ply export carton packaging.
Continuous investment in automation minimizes human assembly variance, accelerates volume production, and maintains strict repeatability for OEM orders.
Computer-controlled temperature zones ensure optimal soldering profiles without thermal shock to sensitive ICs.
High-speed automatic insertion of discrete components with integrated polarity verification and lead cutting.
Micron-precision positioning of chips, microcontrollers, and low-profile magnetic SMD components.
Bubble-free resin and silicone dispensing for IP67/IP68 waterproof LED power supplies and ruggedized DC-DC units.
Rapid carton erection, product insertion, and uniform case sealing to prepare pallets for global sea and air logistics.
Ergonomic ESD-safe conveyor stations with balanced takt times ensure timely delivery for contracts of up to 100,000+ units.
Fully automated loader, stencil printer, reflow oven, and AOI inspection connected via smema interface.
Precision label applicator for product serial codes, QR identification, customer OEM branding, and warning ratings.
Preset electric screwdrivers and automatic feed mechanisms guarantee consistent housing fastening without stripped threads.
Zhejiang Harlon Electronic Co., Ltd. operates a comprehensive internal test lab equipped with 13 specialized test stations. We perform pre-compliance electromagnetic, thermal, and mechanical durability tests in-house.
High-density electronic load burn-in rack with real-time temperature tracking.
Simulates -40°C to +85°C harsh climate conditions to verify startup and MTBF.
Tests line-to-line and line-to-ground surge immunity up to 4kV/6kV (IEC 61000-4-5).
Measures conducted electromagnetic interference to guarantee EN 55032 Class B compliance.
Zero-noise isolated environment for high-accuracy electromagnetic compatibility audits.
Verifies breakdown voltage with AC 3000V/3750V primary-to-secondary dielectric test.
Validates protective earth resistance (<0.1Ω) under 25A high-current injection.
Evaluates mechanical solder joint endurance against 5G 10-500Hz vibration forces.
Analyzes ripple & noise, turn-on overshoot, hold-up time, and switching waveforms.
Verifies line regulation, load regulation, short-circuit recovery, and foldback curve.
Automated one-touch verification of input PF, standby loss, and conversion efficiency.
Computerized multi-channel reporting storing traceability records for each production batch.
High-resolution AOI camera checks component misalignment, bridging, and solder voids.